Call us 24/7+86 18030109652
My Header Store Notice
Call us 24/7+86 18030109652

Controller Mounting Guidelines and Environmental Conditions

It is the user’s responsibility to install the components in a suitable location. The S2K controller must be installed in a location that satisfies the following environmental conditions:

Atmosphere: The circuitry must not be exposed to any corrosive or conductive contaminants.

Ambient temperature:

0°C to +50°C (operating)

-40°C to 80°C (storage)

Note:

For UL approved installation of the following controllers, maximum ambient temperature is 40°C (104°F): IC800SSI216P2, IC800SSI216RP2, IC800SSI216D2, IC800SSI216RD2, IC800SSI228P2, IC800SSI228RP2, IC800SSI228D2, IC800SSI228RD2, IC800SSI407RS1, IC800SSI407RP2, IC800SSI407RD2, IC800SSI420RP2, IC800SSI420RD2.

Install the controller into ambient temperature conditions within the range of 0° C to +50° C. If the temperature exceeds this range, it may cause malfunction or damage to the controller. The controller heatsink and motor generate high temperatures. If the controller is housed in an enclosed control cabinet this heat load must be considered when evaluating the enclosure cooling requirements (see Section 3.1-Heat Load and Cooling for details on controller losses). Use heat exchangers or cooling devices to maintain an ambient temperature of 50° C or less.GE Fanuc WHEDCO IMJ-313E-X-D IC800 SSI104RS1 PLC Module

Humidity: 95% relative humidity or less (non-condensing)

Altitude: No more than 1,000m (3,300 ft) above sea level for full rating. Contact GE Fanuc Applications Engineering for derating at higher elevations.

Ventilation: This controller is designed for vertical installation to ensure proper cooling. Install the controller with sufficient space for ventilation. Avoid mounting wireways and other adjacent components too close to the heatsink, top or bottom of the controller.

Location: Keep the following location guidelines in mind when selecting a site for the controller:

Do not install in places with high temperature, high humidity, dust, dirt, conductive powder or particulate, combustible gasses, or metal chips.

Avoid places exposed to direct sunlight.

Mount only to noncombustible materials such as metal.

Do not stand/step on or put heavy articles on the controller or motor.

The controller housing is not a waterproof enclosure. Do not use outdoors or in any unprotected environment. The controllers are designed with open construction and must be installed in a closed electrical operating area i.e. an enclosure that protects personnel from contact with wiring terminals and provides a pollution degree 2 environment.

Avoid locations where there is exposure to radiation such as microwave, ultraviolet, laser light or X-rays.

Do not apply excessive stress, put heavy articles on, or pinch the cables.

Do not install the controller near heating elements such as cabinet heaters or large wire wound resistors. When such installation is unavoidable, provide a thermal shield between the servo controller and the heating elements.

Mount controller and other heat producing components higher in the enclosure to avoid overheating other sensitive electronics installed in the same cabinet.

Installing the Controller

The S2K Series controllers are designed for panel mounting in electrical enclosures designed for industrial applications. Enclosure cooling or ventilation must be adequate to maintain the ambient temperature to within the component’s specifications. Mount controllers vertically for proper cooling.

To ensure an adequate ground connection between the S2K and the panel to which it is mounted, install a star washer or equivalent under the mounting screws.

Firmly install the controller with screws and bolts without applying stress such as bending and twisting to the controller main unit.

Allow reasonable mounting clearance between adjacent units to ensure proper ventilation.

Since a misuse of the controller may lead to improper operation, or may damage the controller, carefully read the following cautions and warnings:

Be sure to ground the controller properly using the ground terminals on the power input connector. Proper grounding includes conforming to applicable national and local electrical codes.

Do not apply higher than rated voltage to the power input terminals (L1, L2 and L3)

Do not apply the main input power to terminals other than terminals L1, L2 and L3 or damage will occur. Refer to Section 3.6 for wiring information.

The power supply uses a capacitor filter. When you turn on power, a high charging current flows and you may see a large voltage drop. We recommend that you install line reactors to limit the charging current if this presents problems with other equipment on the machine.

Do not perform a dielectric strength test or megger test on the controller or damage may occur. (When you perform a dielectric strength test or megger test to an external circuit, please disconnect all terminals to the controller so that no test voltage is applied to the controller.)

If you use a ground fault breaker, use one rated for “Inverter,” to withstand high frequency leakage current. See table 2-3 for fuse specifications.

Use the motor and controllers only in the designated combinations (Table 1-1).

When transporting, use caution to prevent damage to the S2K components. Do not move or carry the controller by holding the cables.

Installing the Motor

The S-Series and MTR-Series servo motors are designed for either vertical or horizontal mounting and have a protection rating of IP65 (not including the connectors and shaft). The motors should be mounted in a location where the environmental conditions are within the specifications stated in Chapter 2. Use the following guidelines when mounting the motors:

• Observe the shaft radial and thrust load limits. Loads exceeding these limits will cause premature failure of the motor. Excessive belt tension could cause bearing or shaft failure.

• Be sure to ground the motor using the ground wire in the motor power cable.

• Ensure that the motor cables are free from excessive stress, stretching, pinching or bending.

• To avoid damage, do not carry a motor by holding the cables or shaft.

• Do not apply excessive axial force or impact loads when installing the motor coupling or shaft pulley, or the encoder may be damaged. See axial load limit ratings in Chapter 2.

• Install the motor in a location free from corrosive contaminants, dust, excessive water spray, or combustible gas.

• The shaft of the S-series servo motor is treated with grease (Shell Oil Alvania No. 2) for corrosion protection during storage. Consider the effect of the grease on any plastic parts that are mated with the shaft.

• The optional servo motor brake should be used for holding stationary loads only. Do not use this brake to stop a moving load, or reduced life or damage to the brake may occur. Apply this brake only after the motor is stopped.
Related product recommendations:
GE UR8HH
Fanuc A20B-2002-0310/03A
GE IC3600TUAA1
GE A16B-2200-0250
GE IS200TGNAH1AAA
GE IC695ALG728
GE IC830M7
GE IC694TBB032E
GE DS215TCDAG1BZZ01A/DS200TCDAG1BDB
Bently Nevada 330901-10-25-10-02-00
GE A06B-0317-B081
More…

Electric and hybrid vehicles will account for 20% of U.S. auto sales by 2024, a record high

DETROIT — Last year, sales of all-electric and hybrid vehicles reached 20% of new car and truck sales in the United States for the first time — a landmark year for “green” vehicles, but the pace of growth was slower than many had expected.

Automotive data company Motor Intelligence reports that more than 3.2 million “electric” vehicles were sold worldwide last year, including 1.9 million hybrids (including plug-in models) and 1.3 million all-electric models.

Conventional vehicles with gasoline or diesel internal combustion engines still account for the majority of sales, but fell to 79.8%, the first time in modern history that they have fallen below 80%.

In terms of pure electric vehicle sales, Tesla continues to dominate, but Cox Automotive estimates that its annual sales will decline, with market share falling from 55% in 2023 to about 49%. The Tesla Model Y and Model 3 are expected to be the best-selling electric vehicles in 2024.

Following Tesla are Hyundai Motor, which has 9.3% of the EV market, and General Motors, which has 8.7%, followed by Ford Motor, which has 7.5%, according to Motor Intelligence. BMW is fifth with 4.1%.

The U.S. EV market is highly competitive: Of the 68 mainstream EV models tracked by Cox Kelley Blue Book, 24 saw year-over-year sales growth; 17 were new to the market; and 27 saw sales decline.

There is more uncertainty about how sales of all-electric and plug-in hybrid vehicles will fare this year because of possible actions by the incoming Trump administration.

Currently, there is a federal government credit subsidy of up to $7,500 for the purchase of EVs and plug-in electric vehicles, but President-elect Donald Trump could eliminate that subsidy, along with other support for EVs.

Cox Automotive expects EV sales to hit another record high in 2025, accounting for about 10% of new vehicle sales. If hybrids are included, the company expects one in every four cars sold this year to be an electric vehicle.
Related product recommendations:
ABB 200 CPU 30/40-SL
EMERSON IC210BDD012
Allen-Bradley  2711P-K4M5D
ABB 3BUR980025R1
REXROTH DP2-43
SIEMENS 6ES5731-1BD20
Rockwell Automation  80022-068-13-R
GE Fanuc F650BABF2G1HI
Bosch Rexroth HDS032-W075N-HT19-02-FW
A-B 2094-BNCON-1
Siemens 6ES5135-3KA12
Allen-Bradley PowerFlex 700 AC Drive 20BC205A0ANNAND0
A-B 140M-C2E-C20-KY
ABB 3HAC020345-001
ABB 3BHB004661R0101
Agilent G7167-60005
ABB AO845
Advanced 1756-RM/A
Yaskawa YRC100 CSRB-CBB01AA
Kawasaki 50999-1692
More……

Carvana beats fourth-quarter estimates, expects another ‘strong’ year

Carvana beat Wall Street’s fourth-quarter revenue and net income expectations while predicting another “strong” year in 2025.

As in the past, Carvana gave a wide range of expectations for the year, including growth in retail unit sales and adjusted earnings before interest, taxes, depreciation and amortization (EBITDA), with both figures increasing sequentially in the first quarter.

Carvana shares fell more than 10% in after-hours trading on Wednesday. The stock closed at $281.82, down about 1%. Wall Street analysts attributed the decline in shares mainly to high expectations from investors and vague forecasts for 2025.

Compared to the average estimate compiled by the London Stock Exchange, the company’s fourth-quarter performance was as follows:

Earnings per share: 56 cents, expected 29 cents

Revenue: $3.55 billion, expected $3.31 billion

Revenue was $3.55 billion, up 46% from $2.42 billion in the same period last year. Full-year revenue for 2024 is $13.67 billion, up nearly 27% from $10.77 billion in 2023.

In 2024, the Tempe, Arizona-based company reported adjusted EBITDA of $1.38 billion and net income of about $404 million. That included $359 million in adjusted EBITDA and $159 million in net income in the fourth quarter. The fourth-quarter net income was a big improvement from a loss of $200 million in the same period last year.

On a per-share basis, the company reported earnings of 56 cents per share for the December quarter, compared with a loss of $1 per share in the same period in 2023.

Carvana’s annual and quarterly results were all record.

Last year, Carvana said it sold 416,348 vehicles at retail, up about 33% from the year before, and full-year revenue for 2024 reached a record $13.67 billion. Total gross profit per vehicle was $6,671 in the fourth quarter and $6,908 for the full year. Both metrics are up nearly $1,400 from 2023.

“With only about 1% market share today, we have a lot of opportunities to improve and expand our product offerings, and we know this is just the beginning of our journey to change the way people buy and sell cars,” Carvana CEO and co-founder Ernie Garcia said in a press release.

Carvana’s stock price will rise by about 40% in 2025, compared with a gain of nearly 285% last year.
Related product recommendations:
SIEMENS S7-300 6ES7331-7HF01-0AB0
GE FANUC IC200PNS001
Bently Nevada 3500/60-05-01
ABB ACS510-01-088A-4
SIEMENS SIMATIC S5
Mitsubishi FX3U-4AD-PT-ADP PLC 4
ABB FS450R12KE3/AGDR-61C
SIEMENS 6SL3162-2BD00-0AA0
A-B SK-M9-FAN2-D4PowerFlex 70
Rockwell Automation  2080-LC50-24QVB
Honeywell 05701-A-0284 05701-A-0302
Emerson VE4006P2
B&R 7DO13870
AB 2711-T10C8
Emerson GFK-1504
Honeywell DC-TAIX01
Emerson 7379A21G02
RELIANCE 57C430B
REXROTH TVR3.1-W015-03
More……

Swiss industrial group GF celebrates the opening of the Yangzhou Super Factory and Shenyang Factory, deepening its production and manufacturing layout in the Yangtze River Delta and Northeast China

Recently, Swiss industrial group Georg Fischer (GF) Group held the opening ceremony of GF Piping System Yangzhou Super Factory and GF Forming Solutions Shenyang Factory in Yangzhou and Shenyang respectively. GF Group CEO Andreas Müller and GF Group CFO Mads Joergensen attended the opening ceremony. At the same time, Swiss Ambassador to China Jürg Burri and Swiss Consul General in Shanghai Sacha Bachmann attended the opening ceremony of the Shenyang and Yangzhou factories respectively, witnessing another milestone in the continuous development of the Chinese market for this century-old Swiss company.

Wang Jinjian, Secretary of Yangzhou Municipal Party Committee, Pan Xueyuan, Member of the Standing Committee of the Municipal Party Committee and Secretary of the District Party Working Committee, Tang Weihua, Deputy Mayor, Zhu Boxing, Deputy Secretary of the District Party Working Committee and Director of the Management Committee, Kevin Shao, Consul General of Switzerland in Shanghai, Zhang Mujia, CEO Representative of GF China and President of Molding Solutions China, and Pan Guidong, General Manager of GF Piping Systems China, attended the opening ceremony of the Yangzhou factory

Duan Jiyang, Deputy Mayor of Shenyang and other government leaders, Swiss Ambassador to China Bai Ruiyi, Zhang Mujia, CEO Representative of GF China and President of Molding Solutions China, and many customer representatives attended the opening ceremony of the Shenyang factory

As a Swiss brand with a history of 220 years, GF Group has always occupied a leading position in the industry in terms of pipelines for safe transportation of liquids and gases, lightweight castings in vehicles and high-precision processing technology, which are widely used in the automotive, aerospace, energy, medical, information and communication industries. GF has been deeply involved in the Chinese market for many years and currently has 25 branches in China, including 18 production bases, distributed in 14 cities including Suzhou, Shanghai, Beijing, Changchun, Dujiangyan (Sichuan Province), Zhuozhou (Hebei Province), and Shenzhen. The new factories in Yangzhou and Shenyang further expand the GF Group’s production and manufacturing layout in the Yangtze River Delta and Northeast China, which will help provide customers with more close and convenient services.

GF Group CEO An Mule said: “GF Group is very grateful to the Yangzhou and Shenyang Municipal Governments for their strong support for the construction of our factories. We are proud to work with these two cities. GF ​​Piping System Yangzhou Super Factory and GF Casting Solutions Shenyang Factory are key projects of GF’s two major business departments. They are of great significance to the group’s development layout in China. They will support GF in the fields of automation and digitalization, sustainable transportation and energy industries to provide local customers with more advanced solutions and more efficient services. As China promotes its high-quality development goals in all aspects, we are optimistic about the development prospects of the Chinese market and will continue to do so in the future. Continue to increase investment in China and accompany local customers and partners to grow.

The Yangzhou Super Factory with high starting point, high goals and high standards helps Yangzhou build a “city of scientific and technological innovation”

The Yangzhou Factory is the third wholly-owned factory invested by GF Piping Systems in China. It is also the largest, most complete and most advanced super factory and flagship factory of GF Piping Systems in China. The total investment of the factory is about 200 million yuan, with a total construction area of ​​about 32,000 square meters, including dozens of extrusion and injection molding production lines, valve instrument assembly workshops, pre-installed workshops, clean workshops and automated storage centers. At present, the factory is also the largest and most efficient GF Piping System in Asia. The tallest factory will serve customers in relatively new fields such as microelectronics, water treatment, chemicals, ships, construction and data centers. The factory uses a large number of future-oriented processes and automation technologies, which can not only meet current market demand, but also reserve space for future development.

GF Yangzhou Super Factory anchors the country’s main engine for building a science and technology innovation economy. From the beginning of the project, it has received support from the Yangzhou Municipal Government and the leaders of the Yangzhou Economic and Technological Development Zone. Yangzhou is an excellent historical city and a city of scientific and technological innovation with multiple national development parks. GF ​​was founded in 1802 and has continued to move forward in its more than 200 years of history. Brand inheritance and product innovation are GF’s corporate genes. History and innovation coexist, and Yangzhou and GF’s brands coincide. With the support of the Yangzhou Municipal Government, GF hopes to build the Yangzhou factory into an excellent demonstration project for Yangzhou’s investment promotion, drive more outstanding foreign-funded enterprises to enter Yangzhou, and benefit the Yangzhou government and society.

Swiss Consul General in Shanghai Kevin Shao congratulated the opening of the GF Piping System Super Factory. He said: “I sincerely congratulate the GF Group and congratulate this important milestone in GF’s long and successful history in China! Starting from a small valley in Switzerland, GF has expanded its business to all parts of the world in the past 200 years. GF’s constant pursuit of innovation and excellence confirms the typical Swiss secret of success. Switzerland may be a small country, but we are at the highest level in many fields of competition. Our economic cooperation in the Yangtze River Delta region is remarkable, and more than 500 Swiss companies have invested here. Here, I would like to take this opportunity to thank the Yangzhou government for its strong support for Swiss investment. I look forward to further cooperation and deepening relations with Yangzhou. ”

The world-class light alloy high-pressure die-casting production base settled in Shenyang, helping the development of advanced manufacturing in Northeast China

GF Casting Solutions Shenyang Factory is a world-class light alloy high-pressure die-casting production base. It is also the third production base of GF Casting Solutions in China after Suzhou and Kunshan. The total construction area of ​​the project is about 48,000 square meters, with a total investment of nearly RMB 320 million. So far, the new factory has invested in 5 industry-leading high-automatic die-casting islands, which will continue to increase as the project progresses. It can produce complex large-scale automotive structural parts, such as large body structural parts and instrument panel beams for new energy vehicles. For a variety of aluminum and magnesium alloys, GF Casting Solutions Shenyang Factory sets the highest standards for high-pressure die-casting parts. From blanks to complete post-processing, the Shenyang factory can provide customers with a complete range of products from research and development to production. From development to production and services throughout the entire industry chain, we can better serve customers in northern China.

As the “locomotive” of economic development in Northeast China, Shenyang has been committed to building a robot and intelligent manufacturing industry cluster in recent years. With many years of experience as an automotive supplier, GF Casting Solutions provides customers with all-round support from the R&D end, and can cope with the new requirements of the new energy vehicle market for the automotive industry. As a world-class light alloy high-pressure die-casting production base, GF Casting Solutions Shenyang Plant will enable the local traditional manufacturing technology upgrade, thereby promoting the development of Shenyang’s new energy vehicle advanced manufacturing industry and helping the revitalization of Northeast China.

Shenyang is one of the most dynamic cities in China, and it has a deep understanding of industry, innovation and development. At the same time, Shenyang is also an innovation center for China’s automotive industry. GF hopes to promote industry innovation and promote sustainable development by providing high-quality lightweight solutions. GF ​​represents Swiss qualities such as innovation, precision and quality. Switzerland and China have a long and continuously developing bilateral relationship. There are currently nearly 1,000 Swiss companies doing business in China, with more than 250,000 employees, many of which are in the technology field. The development of Swiss companies in China is larger than expected, which also reflects the potential and scale of the Chinese market and proves that China is a true priority partner of Switzerland!”
Related product recommendations:
ABB PFSK163 3BSE016323R3
Rockwell Automation 1786-RPFS
ABB PFSK 104 YM322001-EB
ABB PFSK101 YM322001-ED
ABB PFSK101
ABB PFSK130 3BSE002616R1
ABB PFSK 163
ABB PFSA140 3BSE006503R1
ABB PFSK111
ABB PFSK 111  5735175-C 
ABB PFSK104 YM322001-EB
ABB PFSK102 YM322001-EG
GE IS410SRLYS2A IS400SRLYS2ABB
GE IS415UCVHH1A
GE IS410STCIS2A IS400STCIS2AFF
GE IS400AEBMH1AJD
GE Fanuc IS400AEBMH1AJD
GE IS420ESWBH3A
GE IS420ESWBH3AX
GE IS410JPDHG1A
GE IS420YAICS1B
GE IS420YDOAS1B
GE IS415UCVHH1AB
GE-FANUC IS420ESWBH1A
GE Fanuc IS415UCVHH1AB IS415UCVHH1A
GE IS400JGPAG1A
General Electric IS420YDIAS1B
GE IS420ESWAH1A
More…

180 billion Mitsubishi Electric achieves “specialization, precision and innovation” in the semiconductor industry

180 billion is the annual production capacity of stamped lead frames of Ningbo Kangqiang Electronics Co., Ltd.

Since 1992, Kangqiang Electronics has been deeply involved in the field of semiconductor packaging materials, driven by technological innovation, crossing industry cycles, and growing continuously. Its three major business areas, lead frames, bonding wires and electrode wires are all domestic leaders. Among them, the production and sales volume of lead frames has ranked first among domestic peers for several consecutive years, and the global market share ranks among the top seven. It has won the honorary titles of “Top Ten Chinese Semiconductor Materials Enterprises” and “Top 50 Chinese Electronic Materials Enterprises”.

In October 2022, the recognition of the fourth batch of national-level specialized and new “little giant” enterprises not only strengthened Kangqiang Electronics’ confidence in the development of this segment, but also opened a new window of opportunity for Mitsubishi Electric to plan for the future.

Customer pain points: Striving for excellence and empowering efficiency

“As the semiconductor industry becomes a hot topic, a lot of capital has poured into this track, and competition is becoming increasingly fierce. For the field of semiconductor packaging materials, customer requirements are also getting higher and higher. Not only must there be a high level of mold design and good basic processing technology, but also stable and reliable high-precision processing equipment to ensure product quality.” Cao Guangwei, deputy general manager of Kangqiang Electronics and general manager of Kangdipurui, said that striving for excellence and empowering efficiency have become the focus of development.

Since its inception, the founding team of Kangqiang Electronics has been carrying the sentiment and dream of serving the country through industry, and has moved towards excellence through continuous excellence. Looking back on more than 30 years of development, Kangqiang Electronics attributes its achievements to the quality policy of “leading technology, fine management, continuous improvement, and customer satisfaction”.

In recent years, the semiconductor industry has received much attention as a basic supporting industry for the national economy. Lead frames, as important materials for integrated circuits, have also gradually developed towards ultra-wide rows, high precision, and high stability.

“The core of stamping lead frame manufacturing is high-precision progressive die, and its processing accuracy requires high-precision machine tools to ensure it.” Duan Huaping, technical director of Contipur, pointed out that we must carry out continuous technological innovation to improve production processes and processing accuracy, maintain technological leadership, and meet customers’ current and future expectations and needs.

Solution: From technological transformation to process optimization, continue to promote machine tool upgrades

Since 2008, Mitsubishi Electric and Kangqiang Electronics have started a two-way cooperation and mutually beneficial win-win process. For more than ten years, as a business partner of Kangqiang Electronics, Mitsubishi Electric has actively connected with industry needs, carried out in-depth cooperation from technological transformation to process optimization, and helped Kangqiang Electronics to continue to innovate and lead the development of the semiconductor industry.

Automatic wire threading transformation

In 2016, Kangqiang Electronics began to promote the optimization and upgrading of high-precision equipment, and put forward key technical requirements including processing accuracy, automatic wire threading, K-method processing, surface finish and other indicators.

Based on the actual production on site, Mitsubishi Electric recommended the high-end model MX600 oil cutting machine to Kangqiang Electronics. Because of its industry-leading technology and functions, especially the core components that determine the high speed and high precision of the EDM are all developed and produced by Mitsubishi Electric, it gives customers strong confidence.

However, at the beginning of the introduction of the equipment, due to the influence of many factors, the success rate of automatic threading was relatively low, which seriously affected the production capacity of mold production; under the high-intensity production rhythm, the fatigue risk of manual threading is a test of the quality of the product.

“The Japanese headquarters specially sent technical experts to the site in two batches to carry out localization transformation.” Ye Jun, the project leader of Mitsubishi Electric, said that the entire transformation was a new challenge, especially the suspended processing method, which increased the difficulty of automatic threading.

Thanks to the controllability of its own system, Mitsubishi Electric took advantage of the technical advantages of the Japanese headquarters and successfully realized the transformation of automatic threading through tension control, software updates, structural adjustments and other methods. The success rate was close to 100%, greatly improving the production efficiency and processing quality of the equipment.

“Take the cavity with a diameter of 0.156 as an example. After the transformation, it not only realizes the automatic threading of a single hole, but also meets the needs of automatic threading of multiple holes in a moving state, which was unimaginable before the transformation.” Zhou Yong, a senior employee of Kangdipurui and the person in charge of slow wire walking, introduced that after the automatic threading transformation, only one worker is needed to control five devices, which greatly reduced the operating cost. “The whole workshop is also better managed, and my work is also easier.” For Mitsubishi Electric, the nearly half-year transformation was full of twists and turns, but it also achieved better equipment performance and won the trust of Kangqiang Electronics; the three additional devices also paved the way for future cooperation between the two parties. Optimization of production process As Moore’s Law of chips approaches its limit, advanced packaging has been pushed into the spotlight. Due to the interconnection of multiple chips and the increasing miniaturization demand, customers have higher and higher requirements for the precision of packaging materials. In the production workshop of Kangqiang Electronics, several MX600 oil cutting machines with Mitsubishi Electric logos are being produced in an orderly manner, and various high-precision lead frame molds are placed next to them. Some cavities have such small precision that they are difficult to detect with the naked eye.

But at the beginning of production, the problem of wire marks at the feed edge has always troubled Kangqiang Electronics.

“Wire marks at the feed edge involve many aspects of production, such as R angle overcut, wire breakage during angle processing, K method processing, 100% automatic wire threading, cavity step, rough waste, wire breakage residue, nozzle contact alarm, high-precision point position, etc.” Duan Huaping pointed out that if any of these problems are not handled properly, it will affect the processing accuracy and quality.

After going to the site for investigation, the Mitsubishi Electric project team gave optimization suggestions based on the actual production, and adjusted the order of the cutting process to stabilize the accuracy to 2μm. Considering the differences in manual operation, the Mitsubishi Electric project team stayed on site for 2 months to organize targeted practical training and technical support to reduce the accuracy loss caused by the adjustment of processing conditions.

“At the beginning, the requirement was 3μm, but now the general requirement is 2μm.” Zheng Bo, production director of Kangdipurui, said that it seems that there is only a 1μm improvement, but the implementation process is difficult. She admitted that the improvement of precision involves all aspects of factors, including production environment, equipment performance, operating status, etc., and has now reached its limit.

Customer benefits: annual production capacity of 180 billion pieces, all “cores” starting

“Whether it is a nearly 100% automatic threading success rate or a 2μm processing accuracy, it is a great improvement for the production site.” Kangqiang Electronics said that with the joint efforts of both parties, the production efficiency and processing quality of stamping lead frames have been greatly improved, with an annual production capacity of up to 180 billion pieces.

Looking back on the cooperation over the past decade, Zhou Yong, who is on the front line of production, has deep feelings. He said that Mitsubishi Electric’s technical support has brought great help to Kangqiang Electronics, especially the response speed, which has solved many urgent problems and ensured continuous and stable production on site.

“The future of Kangqiang Electronics is to provide more excellent products for more chip packaging companies in China and the world, so that China and the world can enjoy our high-end quality.” As the latest promotional video said, looking to the future, Kangqiang Electronics will serve the international market with higher quality. Under the wave of digital transformation, Kangqiang Electronics, which is committed to “smart transformation and digital transformation”, is bound to take the automation of production equipment, the intelligence of production processes, and the intelligence of production scheduling as important means of high-quality development.

At present, Mitsubishi Electric has more than 50 types of EDM machines and wire cutting machines, which are widely used in the processing of molds and high-precision parts such as precision electronics, semiconductors, and automobiles, supporting the advanced manufacturing industry in more than 30 countries around the world. For Mitsubishi Electric, it is equally expected to work hard, start from the “core”, and take into account precision, efficiency and quality, and achieve mutual benefit and win-win results with Kangqiang Electronics.

About Mitsubishi Electric Automation (China) Co., Ltd.

As a leading manufacturer in the global automation field, Mitsubishi Electric serves users in various industries around the world with its excellent automation products and technologies. In China, Mitsubishi Electric’s PLC, inverter, servo, CNC, low-voltage electrical appliances, industrial robots, processing machines and other products are operating in various industries.
Related product recommendations:
GE IS420UCSCH1A-F-V0.1-A
GE IS420UCECH1B
GE IS420ESWAH1A
GE IS415UCVHH1A
GE IS400JGPAG1A
GE IS420ESWBH2A
GE IS420UCECH1B-A
GE IS420UCSBS1A
GE IS420ESWBH IS420ESW
GE IS400TCASH1AGD
GE Fanuc IS400AEBMH1AJD
GE IS400AEBMH1AJD
ICS TRIPLEX T8110C
AB Electronics 119524 129708-01
SIEMENS 6SL3 055-0AA00-5BA3
ABB YB560103-BD/4
ICS TRIPLEX T8403
CEV65M-01542
More…

EMAG presents its “full range of solutions for new energy vehicle components” at CIMT 2023

China’s new energy vehicle market has become the forefront of the global new energy revolution. With the support of policies and the improvement of consumer willingness, China’s new energy market has been injected with a dose of stimulant, and the automobile market is undergoing a once-in-a-century transformation. The birth of new brands, the launch of new products, and the rise of new sales models have driven irreversible changes in the industry. Competition is intensifying. From a product perspective, how can automobile manufacturers find a way out of the chaotic new energy competition? The transformation has begun, and the transformation has just begun. How can we have the password to the future?

The EMAG Group, a global leader in the metal processing industry, will be at the largest industry event of the year, CIMT 2023 (Booth: W1-B301, Time: April 10-15, 2023), with the theme of “New Energy Vehicle Parts Solutions”, integrating new processes, automation, digitalization, sustainable development and other processing elements, and focusing on displaying a number of innovative products and technologies, with the goal of helping users better cope with the multiple challenges brought about by the huge changes in the automotive industry and layout the future.

9 processes, support from the entire industry chain

As a professional company with 9 process technologies including turning, milling, gear hobbing, gear grinding, internal and external cylindrical grinding, non-circular grinding, laser welding, shrink fit assembly, and electrochemical process, EMAG is one of the few suppliers in the world that can provide a full set of process technologies and one-stop full industry chain solutions for the entire processing chain.

In response to the iterative upgrades of the drive system brought about by the rapid development of new energy vehicles, the subversive demands of automotive parts in terms of lightweight, rigidity, and precision, and the rigorous tests of automation and flexibility of processing production lines, EMAG can flexibly respond based on its own full industry chain process strength. From various gears in the reducer to different parts of the electric drive device, EMAG has customized process solutions. At the same time, based on years of R&D experience in modular and automated processing equipment, EMAG can also provide turnkey solutions for the entire processing chain.

“The automotive industry has always been one of the fields where EMAG products are most widely used and best excelled. Since the birth of the first inverted lathe in 1992, our innovative processing method that subverts the traditional concept of automation and is particularly suitable for high-precision mass production needs has been favored by many automotive parts users.” Mr. Yang Ming, General Manager of Taicang Branch of EMAG (China) Machinery Co., Ltd. and General Manager of EMAG (Chongqing) Intelligent Technology Co., Ltd., said, “Today, facing the new trend of rapid development of new energy vehicles, we have also made sufficient preparations thanks to the ‘innovation’ spirit inherent in the EMAG brand DNA. The accumulation of 9 mature processes allows EMAG to flexibly apply these technologies to machine tools and equipment, and through their mutual complementation and coordination, to meet the extensive processing needs of the new energy vehicle industry to the greatest extent.”

Core parts processing solutions, comprehensive display

The comprehensive display of multiple new energy vehicle typical parts processing solutions is the biggest highlight of this EMAG booth.

Differential housing high-speed processing solution-as the core component of the new energy vehicle drive system, the output of differential housing is continuing to increase with the hot market. Large demand, complex structure, strict processing requirements, and many difficulties greatly trouble parts manufacturers. EMAG uses modular inverted turning centers VL 4, VL 6, VT 4 and VSC 250 DD, in conjunction with the independently developed TrackMotion workpiece conveying system, to innovatively compress the processing of differential housings to 4 processes, and achieve a new breakthrough in processing efficiency with a processing cycle of 95 seconds. At present, there are nearly 100 EMAG production lines and more than 250 machine tools used in the production of differential housings worldwide, and EMAG is effectively helping users reap benefits.

Fully automatic production line for motor shafts – In this solution, one fact is clearer: EMAG’s positioning of itself is no longer just a smart equipment manufacturer, but a solution provider focusing on the entire process from blanks to finished products. Faced with the dual challenges of high production and high precision requirements for motor shafts of new energy vehicles, EMAG, relying on the process strength accumulated from rich application experience, participated in and led the design and development of the entire motor shaft processing system. This production line includes twelve main processing steps and other auxiliary processes. The connection and automation of each machine tool and workstation are realized through manipulators, truss manipulator systems and TrackMotion workpiece conveying systems.

Therefore, the motor shaft can be fully automated and completely processed under the coordination of various processing steps. In addition, this solution also has the advantage of flexibility and can be expanded at any time as the output increases, allowing customers to truly benefit from flexible and efficient production.

Innovative technology, covering more

Complete processing technology is an important support for EMAG to cope with the changes and upgrades in the processing requirements of new energy vehicle parts. At this exhibition, several innovative equipment exhibited in actual machines or prototypes also strongly confirmed this.

The first thing to introduce is the VLC 200 GT – vertical turning and grinding composite machining center, which occupies the absolute “C position” of the booth and is aimed at the new processing requirements of new energy vehicle transmission parts. It can achieve the advantages of multiple processes such as grinding and hard turning in one device, allowing it to help users shorten processing time to the greatest extent. The spindle loading and unloading concept it adopts can also easily realize automated production by connecting the shuttle channel or the circular circulation channel. The innovative gear hobbing solution, HLC 150 H, covers all relevant gear hobbing processes such as hobbing, scraping hobbing, worm milling, worm scraping, and the comprehensive process characteristics of integrated milling edges (on the same tool bar as the hob), which is an absolute all-round gear processing solution. From drive shafts and armature shafts, steering pinions to planetary gears and worm wheels, they can all be processed without burrs.

Electrochemical technology, as an important part of EMAG’s nine processes, is also a cutting-edge process that helps companies “keep the truth and be surprising”, and naturally became one of the highlights of the booth that received the most attention from the audience. Electrochemical technology, which is mainly characterized by residue-free and non-contact metal workpiece processing, is very suitable for the processing of thin-walled workpieces. It can avoid various deformations caused by traditional cutting and obtain excellent surface quality. This innovative process has great potential in the processing of some high-precision parts of new energy vehicles. EMAG’s CI 400 electrochemical machining machine (replaced by a model machine due to area reasons) provides a set of efficient processing solutions for the rotor bracket parts of the motor housing of new energy vehicles. Through the two processes of electrochemical gear “broaching” and electrochemical drilling, the rotor bracket can be completely processed without burrs. Moreover, under the condition of activating multiple cathodes at the same time, a large processing batch can be achieved according to the user’s production needs.

“Since 2022, about 65% of EMAG’s orders have come from new energy vehicles, while before 2020, this percentage was only in the single digit. It can be seen that China’s new energy vehicle industry is developing rapidly. China is the largest automobile market, the fastest growing automobile market, and the most active automobile market in scientific and technological innovation. EMAG is devoting its efforts to serving new energy customers and becoming their booster to win in China and go global.” Mr. Yang Ming concluded.
Related product recommendations:
ABB PPD113B01
Honeywell TC-PPDO11
ABB PPD512 3BHE040375R1023
ABB PPD113B01-10-150000
GE IS220PPDAH1B
ABB PPD512A10-150000
Honeywell TC-PPD011
ABB PPD115A102
ABB PPD512 A10-15000
ABB PPD113-B03-23-111615
ABB PPD113B03-26-100110 3BHE023584R2634
ABB PPD113B03-26-100100 3BHE023584R2625
ABB PCD232A I/O Module, 3BHE022293R0101
SAIA PCD2.M110
SAIA PCD2.F522
ABB 3BHE032025R0101 PCD235
ABB 3BHE022293R0101 PCD232
ABB PCD232A101 3BHE022293R0101
SAIA PCD3.R60X
VMIVME-4140–000
VMIVME-3215–000
VMIVME-2533-000
ABB PCD244A101 PCD244A101 3BHE042816R0101
ABB PCD232A 3BHE022293R0101
ABB PCD231B
More……

The launch meeting of the National Key R&D Program “Industrial Software” was successfully held

Recently, the launch and implementation plan demonstration meeting of the “Industrial Software” key project of the National Key R&D Program, led by Zhejiang Zhongkong Technology Co., Ltd. (hereinafter referred to as “Zhongkong Technology”), was successfully held in Hangzhou Zhongkong Technology Park.

The meeting invited 9 experts including Professor Yang Huamin, President of Changchun University of Science and Technology, Professor Zhong Shisheng, Executive Vice President of Harbin Institute of Technology (Weihai), and Professor Zhao Weidong, Vice Dean of the School of Electronic and Information Engineering of Tongji University. Chu Jian, founder of Zhongkong Technology Group, and Qiu Kun, vice president of Zhongkong Technology, attended the meeting. A total of more than 40 people from the project team participated.

Chu Jian warmly welcomed the experts and leaders attending the meeting and thanked them for their long-term strong support for Zhongkong. He said that in the past 30 years, Zhongkong has continued to grow and develop, and its achievements have promoted the development of the industrial automation industry to a certain extent. In the past five years, Zhongkong Technology has successively undertaken a number of large-scale engineering projects such as tens of millions of tons of refining and millions of tons of ethylene, while actively developing basic and application-oriented industrial software and committed to expanding overseas markets.

The launch of the intelligent analysis software project for lean control of product quality in the entire value chain plays an important role in the expansion of the process industry, manufacturing industry and other markets. In the next three years, SUPCON will actively promote the progress of the project in collaboration with universities, enterprises and other cooperative units, and contribute to the development of my country’s industrial software.

Afterwards, Jin Xiaoming, the project leader, reported on the research content and plan.

This project mainly focuses on the problems of large fluctuations in production status, complex processes, multiple constraints on process quality control, and difficulties in mechanism integration in the manufacturing process of the process industry. It studies new models for the integration of artificial intelligence and automatic control theory in the entire value chain, distributed high-speed, efficient and accurate perception technology for quality and operation data, and global quality data space construction technology. It develops and forms an intelligent analysis system for lean control of product quality, which will form new theories, new methods and new models combining artificial intelligence with automatic control theory, and break through key technologies such as high-speed perception of quality data.

The experts at the meeting fully affirmed the project establishment work, and put forward constructive suggestions from multiple aspects such as project task division, project landmark achievements, project schedule, and project application implementation.

Qiu Kun said that the project team will think deeply about the goals set by the project, further refine the plan, speed up the deployment, and ensure the successful completion of the project.

Supcon Technology will continue to be committed to meeting the digital transformation needs of process industry enterprises, facing Industry 3.0 + Industry 4.0, working hand in hand with customers, continuously increasing R&D investment, improving technical strength, and contributing to the development of my country’s new industry.
Related product recommendations:
ABB PPD114B1022 – 3BHE020570R1022
ABB PPD113 B01-26-111000 3BHE023784R2630
ABB 3BHE024820R0101 PPD234 A101
ABB PPD113B03-26-100100 3BHE023584R2365
ABB PPD113B01 | 3BHE023784R1010
ABB PPD113 B01-10-150000 3BHE023784R1023
ABB PPD115A02 3BHE017628R0002
GE IS220PPDAH1B
ABB 3BHE041576R3011 PPD517 A3011
ABB PCD230A 3BHE022291R0101
SAIA PCD3.W720
ABB PCD230
ABB PCD230 A101
PCD237A101
PCD237A101 3BHE028915R0101
PC D232 A|PEC80-CIO
8R37-2021-21-3101 PCD2000
PCD232A-3BHE022293R0101
PCD230A101
PCD230A101 3BHE022291R0101
ABB PCD235 3BHE032025R0101
SAIA PCD3.C100
ABB 3BHE025541R0101 PCD231B
ABB PCD231 3BHE025541R0101
ABB 3BHE032025R0101 PCD235A101
SAIA PCD2.W410
SAIA PCD2 M110
ABB PCD230 PC D230 A
ABB 3BHE032025R0101 PCD235 A101
ABB 3BHE028761R0101
ABB PCD232 A101 3BHE022293R0101
ABB 3BHE022291R0101 – PCD230
ABB PCD230 3BHE022291R0101
More……

Trump nominates loyalist Kash Patel as FBI director

President-elect Donald Trump announced Saturday that he would select Kash Patel, a 44-year-old loyalist with little experience in federal law enforcement, as FBI director.

“Kash is a brilliant lawyer, investigator, and ‘America First’ fighter who has spent his career exposing corruption, defending justice, and protecting the American people,” Trump wrote in a post to Truth Social. He believes Patel will “restore loyalty, bravery, and integrity to the FBI.”

Patel, who must be confirmed by the Senate to serve as FBI director, is known as the ultimate Trump loyalist who has spread unfounded “deep state” conspiracy theories and called for a purge of perceived Trump enemies within the FBI.

His nomination is likely to renew pressure on Senate Republicans who rejected Trump’s nomination of Matt Gaetz, an avid Trump supporter who has been under criminal investigation for sex trafficking, as attorney general.

“This is ridiculous. He is arguably the most unqualified person ever nominated for a senior position in federal law enforcement,” said a former senior law enforcement official who has come into contact with Patel. “I don’t know what significant achievements he has made at the Justice Department. He is not popular as a prosecutor.”

Patel has promoted the lie that the 2020 election was “stolen” by Trump and the unfounded conspiracy theory that federal bureaucrats in the “deep state” are trying to overthrow the former president.

Without citing any specific evidence, Patel called for replacing “anti-democratic” civil servants in law enforcement and intelligence agencies with “patriots” who would serve the American people. In his memoir, “Government Gangsters,” he described the current political moment as a “struggle between the people and the corrupt ruling class.”

Patel wrote: “The Deep State is a cabal of unelected tyrants who believe they should decide who Americans can and cannot elect as president. They believe they can decide what the president can and cannot do, and believe they have the right to choose what the American people can and cannot know.”

Former FBI and Justice Department officials and Democratic lawmakers worry that hard-line Trump activists like Patel could reshape the makeup and mission of the nation’s most powerful federal law enforcement agency.

Trump’s nomination of Patel also violates the post-Watergate convention that FBI directors should serve for ten years. The practice is intended to ensure that the FBI is seen as apolitical and does not serve the president’s political interests. Current FBI Director Christopher Wray was scheduled to complete his ten-year term in 2027.

“Every day, the FBI’s workforce continues to work hard to protect Americans from growing threats,” the group said in a statement. “Director Wray’s focus remains on the FBI’s workforce, those we work with, and those we work for.”

A former public defender, Patel rose through increasingly senior national security posts in the final year of Trump’s first term and won Trump’s favor as a congressional staffer during the investigation into Russian interference in the 2016 election.

He drafted a memo accusing the FBI of making mistakes in obtaining warrants to conduct surveillance on former Trump campaign volunteers.

Many of the assertions in the memo were later overturned. The inspector general report noted problems with FBI surveillance during the Russia investigation, but also found no evidence of political partisanship by federal authorities.

Patel later served on Trump’s White House National Security Council, briefly as an adviser to the acting director of national intelligence, and as chief of staff to Defense Secretary Chris Miller at the end of Trump’s first term.

In the final months of Trump’s presidency, the former president floated Patel as deputy CIA director or taking over the FBI. Then-CIA Director Gina Haspel, a career intelligence officer, threatened to resign if Patel took the job, and then-Attorney General William Barr strongly opposed it. Trump eventually abandoned his plan.

Barr later wrote in his memoir: “Patel has almost no experience that qualifies him for the top job in the world’s most distinguished law enforcement agency.”

Former officials say Patel and some other Trump loyalists suspected that the intelligence community was hiding information that could further reveal a bureaucratic conspiracy against Trump and in favor of Joe Biden.

“The atmosphere was quite conspiratorial,” said Marc Short, who served as chief of staff to then-Vice President Mike Pence.

Echoing Trump’s “deep state” rhetoric

Patel echoed Trump’s rhetoric, calling journalists traitors and calling for a “purge” of allegedly disloyal federal civil servants. Last year, in an interview with longtime Trump ally Steve Bannon, Patel vowed to go after “conspirators” who he claimed were abusing their government positions.

“One thing we learned in the first Trump administration is that we have to push patriots all over the United States from top to bottom,” Patel told Bannon.

“One thing we will do that they will never do is we will follow the facts and the law through the courts to correct those judges and lawyers who prosecute these cases for political purposes and publish them as legal battles,” he said.

“We will go out and find the conspirators, not only the government, but also the media – yes, we will go after those who lied in the media and accused American citizens of helping Joe Biden rig the presidential election. Whether it’s criminal or civil, we will figure it out – but yes, we will warn all of you,” Patel said.

Trump and his allies first began referring to the “deep state” shortly after the 2016 election, believing that the investigation into Russian interference in the election – and its contacts with the Trump campaign – was an attempt to undermine his presidency.

‘Wizard’ defends ‘King Donald’

Patel joined Trump on the 2024 campaign trail and has promoted Trump’s memoir, a movie based on it and a series of children’s books in which he stars as a “wizard” defending “King Donald.”

He touted his charity, the Cash Foundation, as a way to help those in need and fund legal defense for whistleblowers and others. But the foundation has released few details about its finances.

The foundation’s revenue rose to $1.3 million last year, compared with $182,000 in 2022, according to its 2023 tax return, with most of the money coming from donations. The foundation spent $674,000, of which about $425,000 was spent on advertising and marketing.

He also hawked the “Warrior Essentials” anti-vaccine dietary supplement on “Truth Social,” which is said to “reverse” the effects of the COVID-19 vaccine.

Patel recounts in his memoir how after law school he dreamed of getting a job at a law firm with a “giant salary,” but “no one wanted to hire me.” Instead, he became a public defender in Miami.

After his time as a public defender, Patel worked at the Justice Department, where he claimed to be the “lead prosecutor” in a federal case against a Libyan accused of involvement in the deadly 2012 attack on the U.S. compound in Benghazi.

“I was the lead judicial lead prosecutor in the Benghazi case,” Patel said in an interview on a YouTube channel hosted by former Navy SEAL Shawn Ryan.

But Patel was not listed as the lead prosecutor or a member of the legal team in the Justice Department’s announcement at the time.

In 2016, federal Judge Lynn Hughes reprimanded Patel and kicked him out of a Houston case involving a Palestinian refugee who admitted to supporting ISIS, according to court records.

The judge repeatedly questioned Patel about why he had flown all the way from Central Asia to attend the trial, saying his presence was unnecessary. He also scolded Patel for his inappropriate attire.

“Act like a lawyer,” the judge said. He accused Patel of being a Washington bureaucrat who would interfere in cases that didn’t need him. “You’re just another unnecessary Washington employee.”

Patel wrote in his memoir that he rushed back from Tajikistan without a suit to attend the court, and that he chose not to talk back to the judge who “beared a grudge against me” so as not to damage the government’s terrorism case.

Related product recommendations:
Honeywell CC-PDIS01 51405042-175
Honeywell 8C-PDODAI
Molex PCU-DPIO
SIEMENS C79458-L2343-A2
RFPP RF20 CONTROL BOARD
NIKON 4S018-659
KUKA KRC4 RDC 00-246-872
FANUC A20B-8100-0710
Yaskawa SGMGH-09PCB61 
Forney RM-DR 6101E
IS41ySUAAH1A
IS410BAPBH1A
IS41yJPDEG1A
IS41yJPDDG4A
ABB UNS0883A-P,V1 
GE IS200VCRCH1BBC
ABB 3BHE014105R0001
GE DS200TCQCG1AFC
Bently Nevada 3500/40
more……

GE IS220UCSAH1A - High-Performance Microprocessor Controller, PLC Module

GE IS220UCSAH1A – Embedded Controller Module

About the IS220UCSAH1A

The IS220UCSAH1A is a processor/controller created by General Electric for the Mark VI system. The Mark VI platform is designed to manage gas or steam turbines and was released by General Electric as part of the Speedtronic series. While previous iterations of the General Electric Mark-type product series (including the initial Mark I series) were limited to gas and steam turbine applications, certain Mark VI series products (including this IS220UCSAH1A modular component) may have been expanded to control and management systems for wind turbines compatible with General Electric products. This IS220UCSAH1A device is not actually an original design product for its specific Mark VI series functional role; as that would be considered the IS220UCSAH1 PAMC Acoustic Monitor Processor Module, the Mark A Class Primary Functional Product Revision for this IS220UCSAH1A device is not used.

Hardware Tips and Specifications

As with any Mark Series product in our extended new and refurbished inventory, the expected Mark Series features of this IS220UCSAH1A unit are made possible by its special assembly accepting a unique set of hardware components and specifications. The IS220UCSAH1A is a single boxed assembly with a front panel for connecting communications, two screw mounts on the rear edge, and grille openings on three sides for air circulation. The controller is designed for base mounting within a cabinet. Up to three assemblies can be mounted adjacent to each other, creating a compact arrangement that can easily service a triple redundant system. It features an HMI (Human Machine Interface) with software designed for running heavy duty turbines, such as the CIMPLICITY graphical interface. The IS220UCSAH1A runs on the QNX operating system and features a Freescale 8349, 667 MHz processor. The board uses a power supply rated at 18-36 V dc, 12 Watts. The board can be used in temperatures from 0 to 65 degrees Celsius, and does not require fan cooling even at the highest temperature rating. The board can be used in NFPA Class 1, Class 2 applications.

The front panel of the IS220UCSAH1A has six female jack connectors, a USB port, and several LED indicators. This includes an LED indicator labeled Link/Act on the left side of the front panel, and a row of indicators labeled Power, Boot, Online, Flash, DC, and Diag in the middle of the panel. The jack connector is used for Ethernet connectivity, allowing the board to communicate with other MKVI, MKVIe, or EX2100 exciter controllers, as well as maintenance and operator stations. While not all of the original instruction manual material for this IS220UCSAH1A Mark Series unit is available online for research purposes, it does benefit from original General Electric manufacturing in that it has the IS220UCSAH1A Functional Product Number, which details many of the relevant hardware specifications through a series of functional naming segments established by General Electric. First, the IS220UCSAH1A product number begins with the dual-function IS220 series label, which indirectly represents the special modular Mark VI series assembly of this IS220UCSAH1A PCB and where it was originally manufactured. Some other relevant hardware details included in the IS220UCSAH1A functional product number include this IS220UCSAH1A modular assembly:

UCSA functional product abbreviation

Conformal PCB coating style

First group Mark VI series product grouping

Class A major functional product revision
Related product recommendations:
IS200SPROH1ADD
DS200TCOBG1AEB
IS200AEADH3ADA
IC698CHS017
151X1235DB15SA01
DS200TCQCG1AFC
IC694MDL930
IC694MDL940
IS200EMIOH1A
IS220PDOAH1A
IS200JPDFG1A
DS200 PTBAG1
MIWII1000E00HI00
IC754VSI12CTDHH
IC754VSI12CTD-HH
IS200TPROH1BAA
IS200ICBDH1BAA
more……

VME-7807RC Single Board Computer

V7807RC Intel® Pentium® M VITA 31.1 VMEbus Single Board Computer

High performance with VITA 31.1 compliance. The VME-7807RC is a highly flexible single board computer (SBC) that integrates Intel’s Pentium M processor with up to 1.5 Gbyte DDR SDRAM and Dual Gigabit Ethernet with a PCI-X, 66 MHz PMC expansion slot. Operating at up to 1.8 GHz, this SBC provides high bandwidth and processing power and is ideal for I/O intensive applications.

Utilizing Intel’s new highly integrated 6300ESB I/O controller hub, the VME-7807RC offers four serial ports, four USB 2.0 ports, serial ATA, IDE, and up to 2 Gbyte of optional CompactFlash. This SBC utilizes the Intel 855GME to provide SVGA and DVI-I graphics support.

Specifications

Processor

• Intel Pentium M @ 1.1 GHz, 1.4 GHz, or 1.8 GHz

• Favorable thermal characteristics

• 2 Mbyte L2 cache (1.4 GHz and 1.8 GHz options), and 1 Mbyte (1.1 GHz option)

• 400 MHz system and memory bus

SDRAM

• Maximum memory configuration of 1.5 Gbyte of DDR SDRAM with optional ECC support

Compact Flash

• CompactFlash up to 2 Gbyte accessible through secondary IDE port

• CompactFlash may be configured as the boot device through the BIOS boot device set-up

BIOS

• The V7807RC System BIOS and Video BIOS are provided in reprogrammable flash memory.

Ethernet

• Dual Gigabit Ethernet interface using the Intel 82546EB with one port routed to front panel and the second routed to P2

• Both Gigabit Ethernets can be routed to optional P0 connector supporting VITA 31.1

• One 10/100 Mbit Ethernet port on front panel using the Intel 82551ER

USB Ports

• Four USB ports, two routed to front panel and two to P2

• Supported USB features include

– isochronous data transfers

– Asynchronous messaging

– Self-identification and configuration of peripherals

– Dynamic (hot) attachment

V7807RC Intel® Pentium® M VITA 31.1 VMEbus Single Board Computer

VMEbus Backplane Interface

• Tundra Universe II supporting VME64 modes:

A32/A24/D32/D08(EO)/MBLT64/BLT32

Serial Ports

• Four 16550 compatible serial ports

– One RJ45 on the front panel

– Three to P2

• Ports feature independent 16-byte FIFO supporting baud rates up to 115 Kbaud

• All ports are configurable for both RS232/422

PMC Extension Slot

• One 5V PMC expansion site (IEEE 1386.1)

Programmable Timers

• Two 16-bit timers and two 32-bit timers

• Mapped in PCI memory space

• Completely software programmable and can generate PCI bus interrupts

Watchdog Timer

• Programmable Intervals

• Interrupt and board reset triggers

Dimensions

• 6U (4HP) single slot Eurocard form factor

• Height 9.2 in. (233.4 mm)

• Depth 6.3 in. (160 mm)

• Thickness 0.8 in. (20.3 mm)

Power Requirements

• +5 VDC (+5/-2.5 percent), 4.0 A (typical), 5.4 A (maximum)

• +12 VDC (+/-5 percent), less than 1 mA

• -12 VDC (+/-5 percent, less than 1 mA

Note: VME Interface only allows lower voltage of -4.875

Note: Does not include PMC site for power requirements

Airflow

• Forced air cooling required

• 350 LFM minimum, measured at the outlet of

the heatsink

Temperature

• Operating: 0° to +60° C

• Storage: -40° to +80º C

Altitude

• Operating: 0 to 10,000 ft (3,000 m)

• Storage: 0 to 40,000 ft (12,000 m)

Humidity

• Operating: relative humidity 5% to 95%,

non-condensing

• Storage: relative humidity 5% to 95%,

non-condensing

MTBF

• Contact factory

Regulatory

• The V7807RC has been tested and found to meet the requirements of the following standards:

– European Union (CE Mark)

– United States (FCC Part 15, Class A)

– Canada (ICES-003, Class A)

About GE Fanuc Intelligent Platforms Embedded Systems

GE Fanuc Intelligent Platforms is a leading global provider of embedded computing solutions for a wide range of industries and applications. Our comprehensive product offering includes many types of I/O, single board computers, high performance signal processors, fully integrated, rugged systems including flat panel displays, plus high speed networking and communications products. The company is headquartered in the U.S. and has design, manufacturing and support offices throughout the world. Whether you’re looking for one of our standard products or a fully custom solution, GE Fanuc Intelligent Platforms has the breadth, experience and 24/7 support to deliver what you need. For more information
Related product recommendations:
IS215UCVEH2AE
IC698CHS009A
IS200EXHSG3A
IC200UDD164
IS220PRTDH1A
IS420UCSCS2A-B-V0.1-A
IS200WREAH1ADB
IS200HSLAH1ADE
IS215UCVGH1AC
IS200AEPAH1BGB
IS200BPPBH2BJD
VMIACC-5595-208
IS200SCTLG1ABA
IC754VSI12CTD-HH
more……

Search for products

Back to Top
Product has been added to your cart